
43
Increase in Pressure Drop or a Reduction in Temperature Reading
How to Find a Defective Plate With Through Holes
Severe corrosion may cause defect to occur. The following
method is recommended to determine the location of the
defective plate or plates:
1. Open the unit, remove all fouling from surfaces and dry the
plates after cleaning. Make sure the bleed port areas (see
Figure 32) are clear.
2. After completely drying the plates, reassemble the unit.
3. Supply water to one side (“A” side) and raise the water
pressure to approximately 50 psig.
4. Open the drain valve at the lowest point or break the
flange on “B” side. By removing the flange and fittings, it
is possible to look into the nozzle and measure to the exact
leaking plate.
5. Stop the test if water flows out of the drain valve or flange
on “B” side.
6. Open all valves and empty the unit of all water.
7. Open the unit promptly and find which plate is wet on
“B” side. This plate and the preceding plates may have
defects.
8. The defect can be found by placing a lamp on the rear side of
the plate and by observing the light that passes through.
9. If the defect is small, the use of dye penetrant may be required
to locate the defect. Because of the metal to metal contact
of the plates, the defect can be larger when the plate pack is
compressed than when it is in the free state.
PROCEDURES AND OBSERVATIONS SOLUTIONS
1. The pressure drop from the inlet to the outlet on one or
both sides of the unit is too high compared to the original
specified pressure change.
Try cleaning-in-place (CIP) as described in Figures 47 and
48. Check the accuracy of the instrumentation. Pressure
taps should be installed 10 and 5 pipe diameters upstream
and downstream, respectively, from flow disturbing source,
i.e., elbow, valve, reducer, etc.
2. The temperature readings are correct for the process;
however, the pressure drop is high.
The plate surfaces are clean enough, however, the inlet of the
unit could be clogged. Back flushing the equipment or CIP
may solve the problem.
3. The temperature readings do not correspond to the original
temperature settings or specifications.
The pressure drop is probably also increasing. The change
in the temperature readings indicates that there is a buildup
of deposits on the plate surfaces. If CIP or back flushing the
equipment does not work, the unit will need to be opened and
the plates cleaned.
4. The pressure drop is too low, and the unit is known to
be clean.
The pump capacity may be too small. Check the pump manual.
NOTE: A unit with multiple pass circuits that does
not allow the fluid to drain out of each channel
on one side cannot be tested in this way unless the
special center plates are first removed. See Figure
20 as an example.
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