
24
Mixed Gasket Materials
Most SUPERCHANGER units are equipped with gaskets made
of one material. However, there are two conditions that dictate
the use of different material on a plate.
The fi rst is gasket/fl uid compatibility. In this case, one material
is not suitable for both fl uids in the heat exchanger. An example
is heating quench oil with 285°F steam. Quench oil dictates the
use of nitrile rubber gaskets, while steam temperature requires
EPDM gaskets.
The second reason for using two gasket materials on a single plate
is cost. This is encountered when an expensive material (usually
viton) is required on only one side of the SUPERCHANGER
unit. A signifi cant savings can be realized by using a less expensive
gasket material on the other side.
As an example: Cooling 180°F sulfuric acid with tower water
requires viton on the acid side, but nitrile is suffi cient on the
water side.
Each plate has contact with both fl uids in a SUPERCHANGER
unit. One fl uid travels across the plate while the other fl uid
passes through the gasketed port holes. In a mixed gasket unit,
each plate will have two materials. The fl uid traveling across the
“A” plate requires gasket material 1. The fl uid on the “B” plate
requires gasket material 2.
In the case of a UX, SX, GF or GC series model, the “A” plate
will have material 1 on the perimeter while port holes 3 and 4 are
material 2. The “B” plate will have material 2 on the perimeter
with port holes 1 and 2 of material 1. GX models with mixed
gaskets would be similar. However, fl ow is diagonal so diagonally
opposed ports would have the same gasket material.
All SUPERCHANGER gaskets are purchased as one piece-
molded items. To physically accomplish mixing gaskets on a
plate, the port holes are cut from both gaskets. Subsequently,
the port holes of material 1 are matched with the perimeter of
material 2 and vice versa. (See Figure 36.)
The following illustrates the above in a typical UX Series plate.
Figure 36
Multiple gasket materials on a UX Series plate.
“A” plate
“B” plate
= Gasket Material 1
= Gasket Material 2
Fluid on “A” plate uses port
holes 1 and 2.
Fluid on “B” plate uses port
holes 3 and 4.
NOTE: Chevron orientation as related to
“A” & “B” plates.
Porthole designations shown apply to all
units purchased after June 1, 2002. Refer to
unit drawing or previous IOM (SC-IOM-9) for
older UX, SX, S, GC or TW series.
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